On the role of varying normal load and of randomly distributed relative velocities in the wavelength selection process of wear-pattern generation

Abstract In systems with moving contacts, as e.g. automotive vehicles on dirt-roads, friction brakes, and of course railway vehicles moving on railway tracks, spatially periodic wear patterns may appear on the contact partners’ surfaces. There is general agreement that the patterns are related to structural resonances. Using simple models with a moving point contact and an idealized wear model the present work first reviews some of the present understanding of wear-pattern generation. Then additional intuitively accessible explanations for the phenomena observed are developed and the effect of randomly specified relative velocities on the wavelength selection process is investigated. For this purpose the stability analysis of the surface evolution equation is pursued with the full, as well as with a reduced system, and a simple linear approach to deal with distributions of relative velocities is introduced. For fixed relative velocity the analysis yields an intuitively accessible picture of wear-pattern appearance or evanescence, as well as of wear-pattern motion. Based on these results it is shown, how dominant wavelengths are selected as a consequence of randomly distributed relative velocities.

[1]  J Bhaskar,et al.  Wheel-rail dynamics with closely conformal contact Part 2: Forced response, results and conclusions , 1997 .

[2]  Eberhard Brommundt,et al.  Wavy Wear Pattern on the Tread of Railway Wheels , 2003 .

[3]  Karl Popp,et al.  System dynamics and long-term behaviour of railway vehicles, track and subgrade , 2003 .

[4]  Stuart L. Grassie,et al.  Rail corrugation: Characteristics, causes, and treatments , 2009 .

[5]  K. L. Johnson,et al.  Wheel-rail dynamics with closely conformal contact Part 1: Dynamic modelling and stability analysis , 1997 .

[6]  M. Küsel,et al.  Evolution of Wear Patterns on Railway Wheels , 2000 .

[7]  E. Hinch,et al.  Ripple formation on a particle bed sheared by a viscous liquid. Part 1. Steady flow , 2006, Journal of Fluid Mechanics.

[8]  Steffen Műller,et al.  A linear wheel–rail model to investigate stability and corrugation on straight track , 2000 .

[9]  Steffen Müller,et al.  Erratum to “A linear wheel-rail model to investigate stability and corrugation on straight track” [Wear 243 (1/2) (2000) 122–132]☆ , 2001 .

[10]  Kurt Frischmuth,et al.  Distributed Numerical Calculations of Wear in the Wheel-Rail Contact , 2003 .

[11]  Jonas W. Ringsberg,et al.  Contact Mechanics and Wear of Rail/Wheel Systems , 2005 .

[12]  E. Brommundt A simple mechanism for the polygonalization of railway wheels by wear , 1997 .

[13]  Jens C. O. Nielsen,et al.  Train-Track Interaction and Mechanisms of Irregular Wear on Wheel and Rail Surfaces , 2003 .

[14]  M. Ciavarella,et al.  Sliding thermoelastodynamic instability , 2006, Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[15]  Paul A. Meehan,et al.  Investigation into the Effect of Speed Variation on the Growth of Wear-Type Rail Corrugation , 2006 .

[16]  Klaus Knothe,et al.  Review on rail corrugation studies , 2002 .

[17]  Douglas A. Kurtze,et al.  Corrugation of roads , 2001 .

[18]  Paul A. Meehan,et al.  Prediction of the growth of wear-type rail corrugation , 2005 .

[19]  Paul A. Meehan,et al.  Effects of wheel passing frequency on wear-type corrugations , 2006 .

[20]  Thomas B. Meinders,et al.  Rotor Dynamics and Irregular Wear of Elastic Wheelsets , 2003 .

[21]  Stuart L. Grassie,et al.  Development of corrugation as a result of varying normal load , 2008 .