Design of the optimal industrial symbiosis system to improve bioethanol production

Abstract The emergence of environmental and sustainability regulations, such as Kyoto protocol, Energy Policy Act and the increasingly limited availability of fossil fuels has brought the notion of gradually substituting petroleum products with bioethanol into the limelight. Even though, bioethanol is one of the cleanest sources of energy, a major concern of bioethanol production is its economic feasibility. Industrial symbiosis is one of the sustainable strategies that can help to reduce bioethanol production and logistic costs. In industrial symbiosis, traditionally separate plants collocate in order to efficiently utilize resources, reduce wastes and increase profits for the entire industrial symbiosis and each player in the industrial symbiosis. This paper focuses on developing optimal configurations of bioenergy-based industrial symbiosis under certain constraints, such that the bioethanol production cost (or profit) is reduced (or increased). A decision framework that combines the Linear Programming models and large scale Mixed Integer Linear Programming model is proposed to determine the optimal configuration of bioenergy-based industrial symbiosis and to design the optimal network flows of various products in the bioenergy-based industrial symbiosis. A case study has been conducted to study the efficiency and effectiveness of the proposed model and the results suggest significant increase in profitability for biorefinery plant and the rest of the players in the bioenergy-based industrial symbiosis system. Sensitivity analysis is also conducted to provide deep understanding of the proposed bioenergy-based industrial symbiosis system and to identify the factors that might impact the performance of biorefinery plant in bioenergy-based industrial symbiosis.

[1]  David Chi Wai Hui,et al.  Use of Municipal Solid Waste for Integrated Cement Production , 2008 .

[2]  Youn-Sang Choi,et al.  Economic feasibility of producing ethanol from lignocellulosic feedstocks , 2000 .

[3]  Lieve Helsen,et al.  Anaerobic digestion in global bio-energy production: Potential and research challenges , 2011 .

[4]  Ted C. Schroeder,et al.  Identifying Economic Risk in Cattle Feeding , 2000 .

[5]  Catherine A. Hardy,et al.  Industrial Ecosystems as Food Webs , 2002 .

[6]  T. Hikmet Karakoc,et al.  Mathematical modeling of heat recovery from a rotary kiln , 2010 .

[7]  D. V. Beers,et al.  Industrial Symbiosis in the Australian Minerals Industry: The Cases of Kwinana and Gladstone , 2007 .

[8]  Irina Angelikadi,et al.  Monitoring and controlling the biogas process , 1997 .

[9]  Yueyue Fan,et al.  Multistage Optimization of the Supply Chains of Biofuels , 2010 .

[10]  Mats Eklund,et al.  Improving the environmental performance of biofuels with industrial symbiosis , 2011 .

[11]  Halit Üster,et al.  A closed-loop supply chain network design problem with integrated forward and reverse channel decisions , 2010 .

[12]  Mahmoud M. El-Halwagi,et al.  Design and integration of eco‐industrial parks for managing water resources , 2009 .

[13]  Guojun Ji Ecological Supply Chains Performance Evaluation and Disruption Risk Management Strategies , 2009 .

[14]  Soo-Mi Choi,et al.  Strategies for sustainable development of industrial park in Ulsan, South Korea--from spontaneous evolution to systematic expansion of industrial symbiosis. , 2008, Journal of environmental management.

[15]  T. Tudor,et al.  Drivers and limitations for the successful development and functioning of EIPs (eco-industrial parks): A literature review , 2007 .

[16]  Mukesh Limbachiya,et al.  Use of recycled concrete aggregate in fly-ash concrete , 2011 .

[17]  Aldo R. Vecchietti,et al.  Optimal design for sustainable bioethanol supply chain considering detailed plant performance model , 2011, Comput. Chem. Eng..

[18]  Silvio Hamacher,et al.  Optimization of biodiesel supply chains based on small farmers: a case study in Brazil. , 2011, Bioresource technology.

[19]  N. Jacobsen Industrial Symbiosis in Kalundborg, Denmark: A Quantitative Assessment of Economic and Environmental Aspects , 2006 .

[20]  Raymond R. Tan,et al.  MILP model for emergy optimization in EIP water networks , 2011 .

[21]  L. B. E. Veiga,et al.  Eco-industrial park development in Rio de Janeiro, Brazil: a tool for sustainable development , 2009 .

[22]  Ernest A. Lowe,et al.  Creating by-product resource exchanges: Strategies for eco-industrial parks , 1997 .

[23]  David Simchi-Levi,et al.  Sustainable supply chain design: a closed-loop formulation and sensitivity analysis , 2012 .

[24]  J. Quariguasi Frota Neto,et al.  From closed-loop to sustainable supply chains: the WEEE case , 2007 .

[25]  David K. Lambert,et al.  Logistical design of a regional herbaceous crop residue-based ethanol production complex. , 2010 .

[26]  Pierre Dejax,et al.  Production planning of a hybrid manufacturing–remanufacturing system under uncertainty within a closed-loop supply chain , 2012 .

[27]  R. Tan,et al.  Game theory approach to the analysis of inter-plant water integration in an eco-industrial park , 2009 .

[28]  F. Boons,et al.  The dynamics of industrial symbiosis: A proposal for a conceptual framework based upon a comprehensive literature review , 2011 .

[29]  Sunwon Park,et al.  Optimization of a waste heat utilization network in an eco-industrial park , 2010 .